Quick Changeover or SMED - Veritastech.org
Improve Workplace Efficiencies using Quick Changeover (QCO) / SMED
Quick Changeover Continuous Improvements systematically reduce the downtime experienced when your process changes between variant types.
F1 Pit Stops 1950 vs 2021: Quick Changeover / SMED
Long changeover set up and changeover times impact on businesses, leaving staff idle while equipment is down and excess batching and queues in the delivery of services / products.
Single Minute Exchange of Die (SMED) is a theory and set of techniques that aims at reducing equipment set up times to less than 10 minutes, hence the term ‘Single Minute’.
Businesses can utilise QCO / SMED to improve workplace organisation and equipment layout and to help engage teams to determine the ‘one best way’ of working together.
Using Lean QCO / SMED techniques’ we teach teams about:
- Why changeover times are important
- Details of changeover with regards to internal / external time , preparation and after tasks
- Sequencing the changeover efficiently
- Identifying waste in the current process
- Effectively re-designing those process steps to eliminate those wastes
- Monitoring performance of the changeover time
Benefits of QCO or SMED strategies:
- Improves Overall Equipment Effectiveness by reducing downtime
- Increases Quality Improvement of workplace processes
- Simplifies and standardises work processes
- Creates flexibility in processes
- Can improve employee ergonomics and fatigue levels
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